Volume 20 No 12 (2022)
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FRACTURE CRITERION FOR PREDICTING SURFACE CRACKING OF AA2017 ALLOY IN SEMI-SOLID FORMING PROCESS
CH Shashikanth and G.Venkateswarlu M. J. Davidson
Abstract
AA2017 aluminium alloy billets were compressed till the appearance of crack on semi-solid
compression tests conducted at 570
0
C, 590
0
C and610
0
C under strain rates of 0.16s-1
,0.18s-1
,0.2s-1
to
establish the fracture criterion duringsemi-solid forming process. The tests conditions were simulated
in a finite element based simulation package DEFORM 2D. The critical damage factor based on
Cockcroft and Latham algorithm were obtained by analyzing the results of the corresponding finite
element calculation. The results show thatthe critical damage factor at different temperatures and
strain rates is not constant but varying between 0.471to0.264.The Zener-Hollomon parameter which
combines the effect of temperature and strain rate has been introduced in to the fracture criterion
Keywords
solid forming, AA2017, FEM
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