


Volume 20 No 10 (2022)
Download PDF
TOOL WEAR PREDICTION SYSTEM USING MACHINE LEARNING APPROACH
Dr.Vijaykumar K. Javanjal, Dr.Kuldeep A. Mahajan, Dr.Roundal Vijay B., Dr.Gorane Prathamesh Sudhakar, Dr.Kashinath H. Munde
Abstract
The machine learning (ML) technique, and more specifically, a Convolutional Neural Network
(CNN), was utilized as a method to anticipate tool wear. Milling is used as an example to demonstrate
experimentally how the proposed methodology should be implemented. Experiments are carried out
via dry machining techniques, which involve a non-coated ball end mill and a work-piece made of
stainless steel. In-situ analysis of the amount of wear on the flanks is performed with the use of a
digital microscope. The machine learning model's predictions are founded on an experience database
that stores all of the data from the experiments that came before it. The in-process tool wear
prediction system that was proposed will, at some point in the future, be supplemented by an adaptive
control (AC) system. This AC system will communicate continuously with the ML model in order to
seek out the optimal adjustment of feed rate and spindle speed that allows for the optimization of
flank wear and the extension of tool life. The decisions made by the AC model are based on the
forecast that was supplied by the ML model as well as the information feedback that was provided by
the force sensor. The force sensor captures the change in the cutting forces as a function of the
advancement of the flank wear. Only the machine learning model component for estimating tool wear
based on CNNs has been demonstrated in this body of work. The methodology that was suggested has
demonstrated an accuracy of approximately 90%. Additional experiments will be carried out to
validate the repeatability of the findings, and the measuring range will be expanded in order to
enhance the precision of the existing measurement system
Keywords
Seep Belief Network (DBN), multi-task learning, tool wear condition, surface quality prediction
Copyright
Copyright © Neuroquantology
Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Articles published in the Neuroquantology are available under Creative Commons Attribution Non-Commercial No Derivatives Licence (CC BY-NC-ND 4.0). Authors retain copyright in their work and grant IJECSE right of first publication under CC BY-NC-ND 4.0. Users have the right to read, download, copy, distribute, print, search, or link to the full texts of articles in this journal, and to use them for any other lawful purpose.